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../ Perfect processing of the different types of material guarantees an uncompromising quality to our customers. Based on our up-to-date machinery, we are in a position to complete almost every processing step at one location, and realize customer requirements at short notice. Having completed CAD- and CAM processes, new components can be produced directly by means of our CNC machines.
 

Capacities at HEGGEMANN
 Design / Development
 Chip Removal
 Forming
 Joining Techniques
 Laser Cutting
 Assembling Departments
 Non-Destructive Testing
 Measuring Techniques
 Special Machines
 Data Transfer
 

Design / Development
19 CAD-CAM work places
Solid Works / Catia V5, Catia V4.22,
Master CAM, Licom Alpha CAM,
Pro/Engineer

Chip Removal
CNC-Milling:      
Deckel Maho DMF 220 Linear
2200 x 560 x 720
4 Axes
Deckel Maho DMU 50 eVolution
500 x 420 x 380
5 Axes
Deckel Maho DMU 50 eVolution
500 x 420 x 380
5 Axes
Deckel Maho DMU 70 eVolution
700 x 600 x 520
5 Axes
Deckel Maho DMC 103 V
1000 x 600 x 600
4 Axes
Cincinnati Arrow 1500
1520 x 760 x 770
4 Axes
Cincinnati Arrow 1500
1500 x 750 x 420
4 Axes
Mikron WF 3 DCM
500 x 500 x 450
4 Axes
Mikron WF 3 DCM
500 x 500 x 450
3 Axes
CNC-Turning:        
Gildemeister NEF 520 Ø
520 x 1000
  
Gildemeister CTX 500 E / Serie 2
Ø
320 x 1097
Gildemeister CTX 400 E / Serie 2
Ø
220 x 635
driven tools
Saeilo Contur F50
Ø
250 x 1100
Saeilo Contur Dialog 530 plus

Forming
Tube Bending:      
CNC-Bending Machine KM 137 Ø
4,75- 12
CNC-Bending Machine KM 62 Ø
4,75- 12
Mandrel Bending Machine Lang EL/65 mod. Ø
25 - 65
Mandrel Bending Machine transfluid DB 628 ST 3A Ø
6 - 32
3-Reel-Bending Maschine Zopf DB 60 MD Ø
6 - 32
Pressing      
Hydraulic Press Tranemo DPA-H-315-24
2500 x 1100
 1250 KN (Drawing Cushion) 3150 KN
Hydraulic Press Raster Zeulenroda PYE 25M
500 x 630
250 KN
Hydraulic Press Raster Zeulenroda PYE 160S/111
630 x 1000
 1600 KN (Drawing Cushion) 600 KN
Hydraulic Press EXNER EEX 40
440 x 500
400 KN
Hydraulic Press HYMA WR-25-A
210 x 500
250 KN
Workshop Press PFAFF silberblau P 30 MR
695 x 225
300 KN
2 Pillar Press MATRA
360 x 450
1000 KN
Folding Press Beyeler
2000
500 KN

Joining Techniques
TIG-Welding  
6 Work Places Steel
3 Work Places Aluminium
3 Work Places High-Quality Stainless Steel
2 Work Places Titanium
MIG/MAG-Welding:
4 Work Places  
Welding Robots    
KUKA KR 15/2 r=1570mm 8-Axes MIG / MAG
KUKA KR 30/2 r=2041mm 9-Axes Plasma-Welding

Resistance Welding
Datex portable spot welding gun Nominal capacity 100 kVA
Max. welding efficiency 340 kVA
Max. electrode force 600 daN
Datex portable spot welding gun

Nominal capacity 25 kVA
Max. welding efficiency 88 kVA
Max. electrode force 600 daN
Dalex SF8/71

Nominal capacity 8 kVA
Max. welding efficiency 23,7 kVA
Max. electrode force 17–235 daN

Laser Cutting
2D Laser:      
N.V. Balliu RS 1700 SM 2-D 1700 W
1240 x 1240 x 350
3D Laser:      
Prima-Industrie Rapido 6-Axes 2,5 KW 3440 x 1765 x 800 Rotation Axis
Prima-Industrie Rapido 6-Axes 2,5 KW
3440 x 1765 x 800

Assembling Departments

Prototype Construction

6 work stations

Assembly

20 work stations

Non-Destructive Testing

Liquid Penetrant Testing (PT)

Magnetic Particles Testing (MT)

Leakage Testing (LT)

Ultrasonic Testing

Eddy-Current Testing

Messtechnik
Mobile CAMM Measuring Systems:  
4x Faro Arm Gold Serie r=1500mm 6-Axes
2x Faro Arm Gold Serie r=1200mm 6-Axes
2x Faro Arm Platinum measuring volume = 2,4m
(r=1200mm)		 6-Axes
6x Faro Arm Platinum measuring volume = 3,7m
(r=1850mm)		 6-Axes
1x Faro Laser Scanner    
3x Faro Laser Tracker measuring volume = 70m
(r=35000mm)		  
CNC Coordinate Measuring Instruments:  
Mitutoyo Euro C 123010 Apex r=1500mm
1205x3005x1005
Mitutoyo BN-706 S r=1200mm
700x600x600
Mitutoyo CHN-1008/1 S r=2041mm
1500x800x1000
Coordinate Measuring Instrument    
3-D-Coordinate Measuring Machine Gage 2000 (DEA brown & sharpe)
Contur Measuring Instrument    
Mitutoyo 100 x 50 x 450
Optical Measuring Instrument    
Mitutoyo Quick Version B 404 Pro 1F (CNC)
400 x 400 x 250

Special Machines
Mitutoyo BJ 3000 (manual optic)  
100 x 200
Digitizing Machine Renishaw Cyclon  
250 x 600 x 350
Hardness Testing Machine Dorernst Computest    
Surface Measuring Machine Mitutoyo Surftest 301    
Laser-Marking Instrument Trumpf VectorMark compact  

Data Transfer
Datenaustauschfomate:
Pro/ENGINEER, Solidworks, CATIA V5, CATIA V4, STEP, Parasolid, IGES, DXF, VDA (for 3D-laser parts)
Data Communication:
Odette File Transfer, Mail, CD

HEGGEMANN aerospace AG
Zeppelinring 2-6
D-33142 Büren
Tel (+49) 2955 -76 10-0
Fax (+49) 2955 -76 10-10