State-of-the-Art Production

Material · Aluminum, steel, titanium, inconel

Expertise in Material

  • In-house material expertise for selecting the most suitable materials in terms of weight, price and processing costs when developing new products
  • Large network for purchasing appropriate aerospace-specific materials from retailers and manufacturers. High stock of materials that are difficult to procure to ensure maximum flexibility for our customers
  • Detailed incoming goods inspections with trained material testers and our own laboratory for metallography laboratory, tensile tests, hardness tests and spectral analyses to ensure optimum customer quality
LaserCutting · 2D & 3D

High efficient Laser Cutting, Cleaning and Deburring

  • High-performance laser cutting in the 2D and 3D range using state-of-the-art machine technology and internal design of the necessary jigs
  • Various customer approvals in the aviation sector thanks to sophisticated shielding technology
  • Various cleaning technologies like debrasing, brushing, ultra sonic cleaning, degreasing to ensure optimal preparation before each process step
  • Various manual or vibratory deburring and finishing processes
CNC-Machining · 5 axis milling, turning, grinding

Machining capabilities dedicated to aviation needs

  • Broad portfolio of technologies and machines for milling, turning, deep hole drilling and grinding from less than 1 metre to a maximum component length of 3.6 metres or 1 metre in diameter
  • Efficient implementation of customer requirements on the basis of customised batch sizes, either through individual part production or on fully automated robot systems
  • Modern machine parc to ensure close to zero downtime, maximum efficiency and the highest quality standards
Forming · tube & sheet metal bending, Hot & Cold Forming

Nothing is impossible — Specialists in Forming Complex Parts for Aviation

  • Accelerate development and boost efficiency through FEM-driven process and process-chain design, combined with in-depth feasibility analysis
  • Broad technology portfolio for the realisation of customer requirements such as deep drawing, sheet & tube bending, rubber cushion forming and hot forming for all kind of materials including difficult-to-form materials like titanium
  • Internal development of tools for the various technologies up to heated thermoforming tools with process temperatures of up to 900°C
Welding · TIG, MAG, MIG, spot welding, roll seam welding

The welding experts in the aviation industry

  • Complex welding assemblies produced with over 60 years of experience in tools, fixtures, and process engineering to achieve the tightest tolerances and highest quality standards
  • Welding excellence driven by advanced equipment and highly skilled, extensively trained specialists – knowledge passed on across generations
  • Internal qualification of welders through comprehensive training programs meeting aviation requirements
  • Broad portfolio of welding technologies such as TIG, spot and roll seam welding performed manually or automatically
NADCAP-certified welding processes – the global benchmark for aerospace quality and compliance
Heat & Surface Treatment · Hardening, passivation, plating

Solution provider for heat and surface treatment

  • Precise nternal and external heat treatment for different materials and components according to customer requirements or aviation standards
  • Flexible execution in-house or through our long-standing partner network
  • Complete organization with full transparency at every step and guarantee of quality by trained personnel
Assembly · riveting, sealing, bonding, screwing

Assembly — More than a task. It’s our passion for aviation.

  • Assembly of the most complex components, such as complete landing gear systems incl. actuators, hydraulic and electric harness and sensors
  • Design of efficient assembly lines based on state-of-the-art lean principles, tailored to different customer requirements — from batch production of 40 systems per year, each consisting of up to 2,000 individual parts, to high-volume production of over 100,000 parts annually
  • Digital work instructions, in-process testing, and documentation throughout the assembly process — up to and including final acceptance testing — to ensure the highest quality standards
Quality Control · penetrant-, magnetic article-, measurement-inspection

Precision you can trust.

  • Integrated quality assurance throughout the entire production chain
  • Compliance with strict aerospace and defense standards
  • Destructive testing (DT): in-house tensile testing and microstructural cut-ups
  • Non-destructive testing (NDT): crack inspections using PT and MT methods (NADCAP certified) 
  • Penetrant testing (PT) for surface-level crack detection
  • Magnetic particle testing (MT) for detecting discontinuities in ferromagnetic materials